The Lean Manufacturing Consultants

Continuous Improvement
Value Stream Mapping
Waste Reduction
Kaizen

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Services

Initial Consultation

Hourly Lean Consultation

FREE focused session to assess your current operations, identify challenges, and explore improvement opportunities.

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Hourly Lean Consultation

Expert guidance on lean principles, process mapping, and waste reduction strategies.

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On Site Kaizen Event

Hourly Lean Consultation

On Site Kaizen Event

Intensive, week-long workshops focusing on specific process improvements. Includes pre-event analysis and post-event reporting.

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Customized options

Performance-Based Consulting

A compensation approach where fees are linked to measurable improvements in client operations.

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Tiered Consulting Packages

Performance-Based Consulting

Tailored and scalable solutions that align with each client's unique needs and goals.

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Retainer Services

Performance-Based Consulting

Retainer Services

For ongoing support and continuous improvement, we offer retainer agreements.

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Performance-Based Consulting

Consultant compensation is tied to the achievement of specific, measurable outcomes. This model ensures alignment between consultant efforts and client success, promoting a collaborative environment focused on delivering tangible results.

Incentive Structure

Base Fee: A fixed fee is established at the outset of the engagement, covering the core consulting services provided.

Performance Milestones: Specific, measurable outcomes are agreed upon, such as:

X% reduction in operational costs
Y% improvement in production efficiency
Z% reduction in cycle time

Incentive Percentage: A predetermined percentage of the value generated from achieving these milestones is allocated as the performance incentive. For example, if a milestone results in $100,000 in savings, and the agreed-upon incentive is 10%, the consultant will receive $10,000.

Payment Schedule: Incentives are paid upon the successful achievement of each milestone, ensuring timely recognition of consultant contributions.

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Scalable solutions

Tiered Consulting Packages

Tier 1: Lean Assessment & Strategy

Description: Comprehensive evaluation of current processes with a roadmap for lean implementation.

Duration: 2-4 weeks

Fee: $15,000 -$25,000

Tier 2: Process Optimization & Implementation

Description: In-depth analysis and application of lean strategies across operations.

Duration: 6-12 weeks

Fee: $50,000 - $150,000

Tier 3: Full-Scale Transformation

Description: Organization-wide lean transformation with ongoing support and training.

Duration: 6-12 months

Fee: $250,000 - $500,000

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Retainer services

For ongoing support and continuous improvement, we offer retainer agreements:

Monthly Retainer: $15,000 - $50,000

Weekly performance tracking meetings
Monthly optimization reports
Unlimited access to consultants for troubleshooting and improvements.
Process Audits: Assessments to identify inefficiencies and areas for improvement.
Training & Development: Ongoing education on lean methodologies and best practices.
Strategic Planning: Assistance in developing and executing long-term operational strategies.
1 week-long Kaizen included.

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On Site Kaizen and Continuous improvement Ideas

Value Stream Mapping (VSM)

Objective: Analyze and optimize the flow of materials and information throughout the production process.
Outcome: Identifies bottlenecks and areas of waste, enabling targeted improvements.

Standard Work Development

Objective: Create standardized operating procedures to ensure consistency and quality.
Outcome: Reduces variability and enhances training efficiency.

Kanban Implementation

Objective: Establish a pull-based inventory system to minimize overproduction.
Outcome: Improves inventory turnover and reduces waste.

Root Cause Analysis (RCA)

Objective: Identify underlying causes of recurring problems.
Outcome: Develops effective corrective actions to prevent recurrence.

Employee Suggestion Systems

Objective: Encourage workforce involvement in identifying improvement opportunities.
Outcome: Fosters a culture of continuous improvement and innovation.

Cross-Training Programs

Objective: Develop multi-skilled employees to enhance flexibility and reduce bottlenecks.
Outcome: Improves workforce agility and operational resilience.

Customer Feedback Integration

Objective: Systematically collect and analyze customer feedback to drive improvements.
Outcome: Enhances product quality and customer satisfaction.

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ON SITE KAIZEN AND CONTINUOUS IMPROVEMENT IDEAS continued

5S Workplace Organization

Objective: Implement Sort, Set in order, Shine, Standardize, and Sustain to create a clean and efficient workspace.
Outcome: Improved safety, reduced waste, and enhanced productivity.

Lead Time Reduction

Objective: Analyze and streamline processes to shorten product lead times.
Outcome: Faster response to customer demands and improved throughput.

First-Pass Yield Improvement

Objective: Enhance processes to reduce defects and rework.
Outcome: Higher product quality and reduced costs.

Inventory Accuracy Enhancement

Objective: Implement cycle counting and barcode systems to improve inventory tracking.
Outcome: Reduced stockouts and overstock situations.

Ergonomics Improvement

Objective: Redesign workstations to minimize physical strain on employees.
Outcome: Reduced workplace injuries and improved employee

Process Flow Optimization

Objective: Analyze and redesign workflows to eliminate unnecessary steps.
Outcome: Increased efficiency and reduced cycle times.

Quality Control Enhancements

Objective: Implement poka-yoke (error-proofing) techniques to prevent defects.
Outcome: Improved product quality and customer satisfaction.

Supply Chain Synchronization

Objective: Align production schedules with supplier deliveries to reduce inventory levels.
Outcome: Lower inventory costs and improved cash flow.

Customer Order Processing Improvement

Objective: Streamline order entry and fulfillment processes.
Outcome: Faster order processing and improved customer experience.

Schedule initial consultation

The Lean Manufacturing Consultants

Our Mission

Services

Initial Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

On Site Kaizen Event

Hourly Lean Consultation

On Site Kaizen Event

Customized options

Performance-Based Consulting

Performance-Based Consulting

Performance-Based Consulting

Tiered Consulting Packages

Performance-Based Consulting

Performance-Based Consulting

Retainer Services

Performance-Based Consulting

Retainer Services

Free Initial Consultation

Setup Initial consultation Now

Hourly Lean Consultation

Week-long Kaizen Event On Site

Performance-Based Consulting

Scalable solutions

Tiered Consulting Packages

Retainer services

On Site Kaizen and Continuous improvement Ideas

ON SITE KAIZEN AND CONTINUOUS IMPROVEMENT IDEAS continued

The Lean Manufacturing Consultants

Our Mission

Services

Initial Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

Hourly Lean Consultation

On Site Kaizen Event

Hourly Lean Consultation

On Site Kaizen Event

Customized options

Performance-Based Consulting

Performance-Based Consulting

Performance-Based Consulting

Tiered Consulting Packages

Performance-Based Consulting

Performance-Based Consulting

Retainer Services

Performance-Based Consulting

Retainer Services

Free Initial Consultation

Setup Initial consultation Now

Hourly Lean Consultation

Week-long Kaizen Event On Site

Performance-Based Consulting

Scalable solutions

Tiered Consulting Packages

Retainer services

On Site Kaizen and Continuous improvement Ideas

ON SITE KAIZEN AND CONTINUOUS IMPROVEMENT IDEAS continued

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